Advantage of changing to single consolidated PCB
Recently, we receive many inquires of changing equipment running high current into HCPCB for cost reduction, miniaturization, reduction or elimination of cables and reduction of assembly process. We will offer you the most suitable PCB.
Do you have any products using a lot of cables ?
Taiyo Kogyo's Thick Copper and High Current handling PCB can replace equipment which run high current and equipment which is impossible to make with a single PCB. If you have materials such as schematics and BOM, we can offer solution to replace your existing equipment with single consolidated PCB.
Advantage
- Reducing total cost
- Improving product performance
- Improving product reliability
- Downsizing of product
Results of Cost Down
Number of Parts
Wire, Bus bar, Connector, Contact, Terminal, Screw, Washer, Nut etc.
5 – 40% Reduction
Number of mounting process
Pre-stage Machining, Clamp, Calking, Wiring, Fastening Screw, Confirmation etc.
20 – 30% Reduction
Management man power
Place an order, Arrival, Delivery, Specification Creation, Operating Manual, Incoming Inspection, Subcontract Management etc.
2 – 5% Reduction
Proposal Flow
- STEP1Please prepare your data and materials of current equipment.
*Circuit diagram, BOM etc. - STEP2We will select replacement parts to be used on PCB from currently used parts.
- STEP3We will judge which portion we replace from current equipment to PCB based on study results of part consideration.
- STEP4We will make a circuit diagram where we can make by PCB, and create PCB specifications.
- STEP5Please check our PCB specifications. When PCB specifications are approved by customer, we will proceed to following process.
Artwork(Pattern Designing) → PCB Manufacturing → Completion